Pyro processing unit

We have a wast experience establishing and operating Pyro processing units

Cooler

Our unique combination of technology optimise your Cooler performance and overall production.

Rotary Kiln

Our unique combination of technology optimise your Rotary Kiln performance.

Burner

Our burner are developed with unique design to optimize fuel firing.

Coal Mill

Our unique combination of technology optimise your Mill performance and overall production.

Coal Transportation System

Pneumatic conveying of dry, free-flowing, pulverised materials

Coal Firing

Our burner are developed with unique design to optimize fuel firing

AFR Fludo Calciner

Key Features:

  • No Restriction of Shape, Size and type of Fuel
  • No Reduction or Shredding of AFR is Required
  • No preparation of AFR is required
  • No Restriction on AF filling
  • Ground floor material feed
  • Gate valve for reject
  • C4 Meal for temperature control
  • Provision for Burner
  • Oxidizing and reducing operation by TAD damper
  • High efficiency and flexibility
  • Low maintenance
  • Low Investment on Feeding System
Calciner

Our calcination system is multi-stage, vertical equipment designed for maximum heat transfer to fine downward material minimizing exhaust energy loss in first place and minimum power consumption.

Our priority is to minimize power consumption with ease of operation, negligible maintenance, low emissions and durability.

Key features:

  • Hot air from TAD enters into our Calciner tangentially creating swirl path for super mixing as well as more retention time.
  • At top, our Calcimix again make the entry tangential to avoid any straight flow and maximizing calcination process.
  • Low NOx emissions, low CO emissions as hydro carbons are burnt efficiently.
  • Our calcination system is designed with zero or negligible moving parts to avoid any operational eventual wear and tear to minimize maintenance.
  • Our system is customisable configuration to flexible fuel usage and work efficiently with Alternate Fuel feeding system.
Cyclones& Dip Tube

With ever changing technology, our continual technically upgraded cyclones make the preheating process more economical.

Dip tubes are design to provide high separation efficiency and are castable for easy installation and maintenance.

Key Features:

  • High performance: our top stage twin cyclone is designed to efficiently exchange heat and separate dust from air upto 96.4% is achieved.
  • Low pressure drop with intricate design.
  • Simple and easy installation.
  • Low maintenance.
Flap

Our Flap ensures good meal distribution and prevent counter gas flow between two stages of preheater avoiding any heat loss and build-up formation for greater cyclone separation efficiency..

Rotary Air Lock

Our Rotary Air Lock have repeatedly proven in the field with perfect low cost air lock solution in as wide range of applications.

Further our rotary valve design and material selection ensure fire proof.

Diverter Gate

Our high technically design gates ensures precise and consistent distribution

TAD Damper

Our water cooled damper ensure its smooth operation in high temperature between Kiln and Calciner for reliable regulation of tertiary air gases.

Downcomer

Design optimal flow path with minimum bends to ensure low pressure drop for economical preheating process.